What we review at pattern stage
| Review point | Why it matters | Typical question |
|---|---|---|
| Articulation | Arms and knees need to move without lifting the hem | Does the sleeve pitch fit climbing or skiing reach? |
| Hood geometry | Helmet fit and field of view | Does the hood fit over a helmet and still adjust? |
| Layer allowance | Shells go over mid layers | Does the chest and sleeve allow for a fleece or insulated layer? |
| Grading | Fit across the full size range | Do grade rules suit each size or need adjustment? |
| Seam-tape planning | Seams must be tapeable on curves and intersections | Are seam intersections and radii simple enough to seal cleanly? |
| Pocket and zipper placement | Access with pack, harness or gloves | Can the pocket be reached with a hip belt on? |
From pattern to sample
- Select or adapt a block for the product category and fit
- Develop the patterns, seam allowances and notches, including tape-friendly seams for waterproof styles
- Cut and make the first sample in the intended fabric where possible
- Fit review on a model or form, with measurements checked against the tech pack
- Revise patterns and make a second sample if needed
- Approve the pre-production sample before bulk
Pattern work links directly to tech pack development before it and to seam-sealed construction after it.
Last reviewed: