Fleece jackets & vests

Custom Fleece Jacket Manufacturer (Thermal Pro® & Power Grid™)

Warm, light, compressible fleece jackets and vests, from generic microfleece to Polartec® Thermal Pro® and Power Grid™ programs.

Fleece jackets & vests

Fleece types we manufacture

Fleece Character Typical use
Microfleece Thin, soft, quick-drying Light mid layers, liners and travel pieces
Midweight fleece Balanced warmth and weight Everyday and hiking jackets
Heavyweight and high-loft fleece Deep pile, high warmth for the weight Cold-weather jackets and outer layers
Grid fleece Channels on the inside move moisture and cut weight Active mid layers and base-to-mid hybrids
Sherpa and sweater-knit fleece Textured, lifestyle look Casual outdoor and fashion-led outerwear

Fleece weight classes are commonly described as roughly 100, 200 and 300 g/m². Exact values are set by the fabric chosen.

Polartec® fleece platforms

Two Polartec fleece families are common in outdoor programs. Thermal Pro® is a fleece with a distinctive surface structure that adds warmth without losing function, with a High Loft version aimed at the best warmth for its weight. Power Grid™ is a grid-backed fleece whose channels help it wick, warm, breathe and compress using less material and bulk. If your brand specifies either, we handle it through our Polartec jacket program.

Grid fleece fabric detail showing channels
Grid fleece channels move moisture while keeping weight down

Fleece jacket details we engineer

  • Full-zip, half-zip, quarter-zip, hooded and vest silhouettes
  • Flatlock or covered seams for comfort under a pack
  • Binding, elastic or raw-edge hems and cuffs
  • Zip garages, chin guards and stretch-panel combinations
  • Recycled-content fabrics where available (see sustainability)
  • Pilling, shrinkage and colourfastness checks on samples

Combine fleece with a shell

Fleece is the classic partner for a hard shell. For a single jacket that blends both, see bonded fleece softshell jackets.

What to send for a quote

  • Tech pack, sketch or a reference garment (photos and measurements are fine to start)
  • Size range, sizing market and quantity per style and colour
  • Fabric direction: hard shell, softshell or a named Polartec® platform, plus target price
  • Required features: hood type, pockets, vents, zippers, insulation, reflective details
  • Testing needs (for example hydrostatic head, breathability, seam strength, wash tests)
  • Sample timeline and bulk delivery window

Trademark note: Polartec®, Power Shield®, NeoShell®, Alpha®, Thermal Pro® and Power Grid™ are trademarks of their respective owner. Mont Gear is not an agent or licensee of Polartec. The names are used here to describe fabric platforms buyers search for and specify. Polartec fabric availability, buyer authorization, labeling, hangtag use and public performance claims must be confirmed with the trademark owner and approved supply sources for each program.

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FAQ

Frequently asked questions

What fleece weight should I choose?

Light fleece around 100 g/m² suits warm layering, 200 g/m² is a general-purpose midweight, and 300 g/m² or high-loft fleece is for cold conditions. We help set the weight against your price and temperature targets.

What is the difference between Thermal Pro and Power Grid?

Thermal Pro is a fleece built for warmth and a textured surface, including a High Loft option; Power Grid is a grid-backed fleece designed to wick, breathe and compress for active use.

Can you make generic fleece jackets without a branded fabric?

Yes. Generic microfleece, midweight, high-loft and grid fleeces are all available.

Can fleece jackets use recycled fabric?

Yes. Recycled-polyester fleeces are widely available, with documentation depending on the supplier and certification.

Let’s build your next outdoor collection

Start a technical RFQ

Send your tech pack, reference sample, product category, quantity and delivery window for a practical project review.

  • Designs & tech packs welcome
  • Professional advice from our team
  • Confidential project discussion